Tuesday, September 14, 2021

The Challenge of the Automatic SMT Assembly Line

 

Product specification: Automatic SMT assembly line, this full automatic unit with jori RS-1, compatible for mid output PCB production, such as consumer products PCB, PVC PCB, mini LED, and other small mid size PCB with output up to 10000-200000s. This is the world's first full automatic SMT system. This was designed by J.C. Woo, who invented the technology to produce high quality at low cost.

The Automatic SMT assembly line produces thousands of products per hour. An automatic SMT assembly process consists of three processes - mechanical, software and electrical. At the mechanical process, the hot air machine feeds solder to the pcb. When the solder melts and becomes permanent, the equipment shuts off and the pcb is then passed through the clamp. The final output is an original black color.

In the software process, a software engineer designs the circuit and tests it. In the third process, the software program is loaded into the equipment. As the equipment starts up, it feeds the circuit through the clamp and measures the capacitance and currents. The software engineer then modifies the design, tests it and once done, the equipment shuts down. This entire process takes only a few minutes and is then repeated for each piece of the pcb assembly line.

Electrical and the mechanical process are both powered by electrical equipment. The electrical equipment uses a compliant device, while the mechanical process uses a manual insertion machine. The electrical equipment is then linked to the computerized system of the used method. SMD is a semi automatic production line production process. The electrical and the mechanical process go hand in the production cycle of the pcb assembly.

Samsung is well aware of the challenges that come with automation. To resolve the issues that they face, they have developed their own team of engineers to work on the various problems that they face. This has ensured that the issues and the problems plaguing the production cycle of the Automatic SMT assembly line equipment will be addressed. The company wants to ensure that all the components that they produce are error free.

They also ensure that the production line is running flawlessly and is meeting the requirements of their clients. Samsung's commitment to quality and perfection is renowned in the business and has helped them set up their own autonomous production line manufacturing team. The work is flawless and the results are totally satisfactory. The team that works on the smt assembly line equipment is made up of highly skilled technicians. They are also comprised of supervisors and managers who provide guidance and supervision to the team as a whole.


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